Automotive bushings are critical components used to isolate vibration, reduce friction, and accommodate movement between mechanical parts, especially in suspension and chassis systems. When manufactured through forging, these bushings benefit from enhanced structural integrity, dimensional accuracy, and wear resistance.
The forging process for automotive bushings typically involves:
Material Selection: Commonly forged from carbon steel, alloy steel, or stainless steel, depending on application requirements for strength, corrosion resistance, and fatigue life.
Heating: Metal billets are heated to forging temperatures
Shaping: The heated billet is forged using closed die forging or hot upset forging to form the basic bushing shape.
Trimming & Finishing: Excess flash is removed, followed by machining for precision tolerances and surface finish.
Heat Treatment (optional): To achieve desired mechanical properties such as hardness, strength, and toughness.
Surface Coating (optional): Zinc plating, phosphate coating, or other corrosion-resistant finishes may be applied.
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